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FALCON : FMG-1632CNC-HD, High Efficiency Profile Grinding Center *product1
Accumulating nearly 40 years of experience on manufacturing grinding machines, for meeting the needs of the market, FALCON GROUP developed High Efficiency Profile Grinding Center, FMG-1632CNC-HD, a grinder with moving column design and high-accuracy configuration of servo motors driven on 11-axis transmission.
Solid machine construction, rigid column design and powerful servo motor driven provide excellent heavy cutting rigidity for creep feed grinding. The spindle with dual air cylinders work as the main counterbalance system for the stable feeding axis transmission. An overhead diamond roller dresser is equipped with an elevating mechanism, and a diamond roller dresser is installed on the work table, which offers continuous dressing and automatic compensation during the spindle operation, also the spindle couples with the built-in dynamic balance system to ensure an optimal grinding accuracy; high-precision LEHMANN indexing table is located on the 4th/5th axis; X/Y/Z axis is heavy-loaded linear guideway design to provide fast and smooth movement during heavy-duty cutting; and the coolant nozzle with elevating mechanism lowers down the temperature by longitudinal and transverse movements during operation; overall 11 axes driven by servo motors maximize grinding performance and optimize grinding efficiency excellently.
FMG-1632CNC-HD has covered a wide range of applications such as aircraft turbine blade, steam turbine blade, car steering rack, and other complex parts, the model symbolizes the perfection of the grinder.
FALCON : QP536-LV, Ultrasonic Machining Center *product2
QP536-LV, micro machining center for brittle materials, features high speed, easy operation, and terminating all the problems on the micropore machining especially for brittle materials.
The machine adopts ultrasonic spindle system, direct-drive spindle speed can achieve to 10,000rpm. The big diameter spindle is supported by a large span arrangement of double-row P4 class high precision angular contact ball bearings at the front and rear. The design can ensure the spindle to bear the axial and radial forces during machining. Special design of the inner spindle coupled with the specialized tool, achieves excellent ultrasonic machining performance. Also, the highly reliable ATC system is provided. The expansion of ATC tool capacity is available on request to fulfill a various kinds of workpieces and multi-process machining demands.
The transmission axes are heavy-loaded linear guideway design. During the high-speed long-time operation, the linear guideway can perform high-precision machining and maintain fast movement to shorten the positioning time and increase productivity. Furthermore, according to machining demands, the 4th/5th axis rotary table can be installed to realize more machining possibilities.
FALCON :SMART-B818Ⅲ, Multi-Functional CNC Surface Grinder *product3
Equipped with the newest upgraded version of SMART-Ⅲ controller, SMART-B818Ⅲ Multi-Functional CNC Surface Grinder can meet your most of grinding needs. The SMART-Ⅲ’s PC-based control, combined with a user-friendly conversational function, makes it easy to learn and operate.
The controller SMART-Ⅲ‘s new TaskLink feature has the capability to take different conversational programs and link them together to grind almost anything imaginable. Also, more functions such as dressing path display, constant-contact dressing mode, auto compensation, auto grinding modes, auto dressing modes are provided to simplify production and shorten machining time and elevate production efficiency. The machine base and saddle are specially designed. One-piece, T-shaped base casting offers superior rigidity.
Hand-scraped, Turcite-B crossfeed guideways between base and saddle as well as between table and saddle are a double “V” design, which provide support for full table travel and prevent table overhang, as well as wear evenly and is ideal for side grinding operations. The wheelhead elevation accuracy is designed with a counterweight balance system to ensure micro downfeed accuracy.
Over the years, the SMART series grinders have been widely applied in many industries, such as automotive, tooling, die & mold, pneumatic & hydraulic components, electronics, semiconductor, medical, aerospace, machinery & equipment, parts & accessories, and general machining. According to customers’ requirements, CHEVALIER also provides optional accessories, creates custom-made workpiece fixtures, and furthermore, develops automatic production system to give the customer a comprehensive total solution.
FALCON :UNi5X-400 / UNi5X-800, 5-Axis Vertical Machining Center *product4
UNi5X-400 and UNi5X-800 are a 5-face machining center applied to 5-axis / 4-axis simultaneous machining with one-axis fixing angle machining. For two-angled or multi-sided machining, the workpiece can be fixed and positioned at one time to simplify the production process, shorten the machining time and perform the best positioning accuracy. Additionally, for complex parts, CHEVALIER provides diverse designs and different types of fixtures, to attain a better machining efficiency and decrease the manufacturing cost. UNi5X-400 and UNi5X-800 are extensively applied to tooling industry, bicycle spoke, optical instrument fixed support, aerospace parts, die & mold industries, and complex part machining.
UNi5X-400 adopts inverted “Y” shape one-piece column structure, which reinforces the rigidity of the main machine. The dual-contact spindle provides superior tool rigidity, which reduces vibration problem and avoid pull force decay under high speed operation in order to enhance the workpiece luminosity, and also improves the life of the cutting tool. Up to 15K rpm speed, the direct-driven spindle can lower the noise, vibration, and thermal expansion. UNi5X-800’s design is based on an advanced gantry construction giving the most rigid structure. Coupled with the 18K rpm built-in spindle, the machine can perform powerful and fast cutting capability.
X, Y, and Z axes of UNi5X-400 and UNi5X-800 are roller linear guideway design, which features roller’s low damper and box-way-like stiffness to perform great rigidity and high load capacity, and the stable and dynamic movement can lower the friction and wear also increase the precision of the machine, also, ballscrews on X/Y/Z axis are directly driven by servo motor can reduce the vibration and backlash problems. To achieve excellent machining performance, HEIDENHAIN linear scale and angle encoder for X/Y/Z and A/C axis, can eliminate the transfer error from the mechanics and corrected by the control electronics to achieve 5-axis high accuracy machining as well as precisely fulfill the complex machining demands.
FALCON MACHINE TOOLS CO., LTD.
Booth:I0116
Tel: +886-4-7991126 #306
Fax: +886-4-7980011
E-mail: ninahs@chevalier.com.tw
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